iclolog is specialized in the automation of overhead warehouses for heavy unit loads (ASRS). Our long experience in transport, storage and automation allows us to detect the specific needs of each customer and solve them in a comprehensive manner with the development of turnkey projects for all phases of product movement flow:

Infeed

Material reception; either direct from internal production or external arrival. Reception of different types of products and references.

Sorting

Product classification. Automatic classification via artificial vision, sensor detection system, chip reading, barcode reading, etc. or manual classification. Traceability monitoring from the moment of product sorting.

Storage

Automatic warehouse with different storage conveyor lines. Dynamic product entry and exit allowing different movements at the same time. Unitary product or batch storage, depending on customer needs and amount of references. Traceability of all products within the warehouse.

Indexing

Preparation of a batch of products according to customer needs. Grouping different references and quantities as required.

Expedition

Exit of the batches prepared in the indexing area, at the moment required and in the order desired. Delivery confirmation once delivered.

Return

Return In case of being required; return of the product to the initial part of the system or at the desired process point.
Overhead automatic warehouses for heavy unit loads
Space optimization by freeing up production surface
Storage of unitary products classifyng them automatically by its reference
Productivity improvement
Continuous and simultaneous movement of products
High product availability, permanent inventary control
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Why to automatize a warehouse?

To move large amounts of goods

If the warehouse is a part of a production process (assembly line) which requires a permanent flow of materials, components, etc

Dynamic load storage with single badge or sorting. Required production between 50 and 500 movements / hour

Higher security of the stored products

10 advantages of iclolog warehouses

1.

Unitary loads

2.

Full traceability

3.

Time control between processes and productions by work positions

4.

Loads up to 250 kg

5.

Permanent warehouse inventory

6.

Space optimization

7.

Reduction of humans and forklifts processes

8.

High productivity and availability

9.

Prodution up to 500 movements/hour

10.

Historical data collection and forecasts statistics

Applications

ASRS warehouse for tires

– Storage of tires in unitary loads.

– Automatic sorting according to reference.

– Continuous and simultaneous product movement.

– Dynamic flexibility in stock movement in intralogistics.

– Goods-to-person.

– Reduction of storage area/capacity increase of stock.

– Reduction of time to market: High productivity.

– Scada control.

– Labour savings.

– Elimination of forklifts.

– Load and process safety.

– Tyre rotation system.

This technology is based on overhead chain conveyors, which allow to manage unitary loads and give dynamic flexibility on intralogistics stok movement. The installation includes two different areas:

     1. Tire reception and dispatch area, which includes automatic reference reading and batch preparation. This first area includes 4 processes:

Infeed

Reception of the tires and transporting them to the storage.

Classification

On the way of the tire to the warehouse, an automatic code reader is installed to classify and introduce the characteristics of the tire to the system. From this moment on, the position of the tire is tracked until it leaves the warehouse again.

Indexing (batch preparation)

Space reserved for the preparation of the batches to be dispatched, according to customer’s needs. It guarantees maximum speed once the expedition can be made and the truck is in place. It confirms the delivery of the tire to the system once it is made.

Dispatching

Exit of the prepared batches in the indexing zone upon request and in the desired order.

     2. The warehouse is the main part of the installation:

Automated warehouse with unit loads and different transport storage lines. It includes dynamic entry and exit of tires allowing different movements simultaneously. It keeps the traceability of each tire, which describes the characteristics of each one.

sectors

Automotive industry

Coils

Bicycles

Assembly lines

Textile industry

Logistics & distribution